Flat Washer

Washers ยท plain washer ยท USS washer ยท SAE washer

Definition: A flat washer is a thin, disc-shaped plate with a central hole that distributes the load of a fastener head or nut and protects the bearing surface.

Anatomy

Flat Washer
โ–  Bodyโ–  Hole

Governing standards: ASME B18.22.1 ยท USS ยท SAE

Common Sizes

InchMetricHead widthHead height
1/4M6โ€”โ€”
3/8M10โ€”โ€”
1/2M12โ€”โ€”

Representative sizes. Full dimensional data lives in the standards listed below.

Grades & Strength

GradeMaterialTensile (psi)Marking
USS (wide)low carbon steelโ€”None
SAE (narrow)low carbon steelโ€”None

Materials

  • Zinc-plated steel
  • Stainless steel
  • Brass
  • Nylon
  • Neoprene (sealing)

Pros & Cons

Pros

  • Cheap insurance against surface damage
  • Spreads clamp load over a larger area
  • Covers oversized or slotted holes

Cons

  • Adds a part to every joint
  • A plain flat washer does not lock against vibration

Typical Uses

  • Load distribution under bolt heads and nuts
  • Protecting finished surfaces from marring
  • Shimming and spacing
  • Sealing with bonded washers

Alternatives & Related

  • Lock Nut โ€” Built-in anti-loosening where a lock washer is not wanted
  • Hex Bolt โ€” The fastener a flat washer typically pairs with

Where to Buy

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FAQ

Do I need a washer with a bolt?

A flat washer is recommended whenever the fastener bears on soft material, a slotted hole, or a finished surface. On hardened steel, it is often unnecessary.

What is the difference between USS and SAE washers?

USS washers are wider and thicker for a given size; SAE washers are narrower and thinner. Use USS for soft materials and SAE for tighter fits and hardened surfaces.

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