Machine Screw vs. Hex Bolt

The line is mostly about size and convention, but there are practical differences in how each is specified and driven.

FeatureMachine ScrewHex Bolt
Typical size rangeUnder 1/4 in. / M61/4 in. / M6 and larger
ThreadingFully threadedOften partially threaded
DriveScrewdriver or hex keyWrench or socket
Strength gradesRarely grade-markedGrade 2 / 5 / 8 marked
Best forSmall precision assemblyStructural and heavy joints

Verdict

For small tapped-hole assembly, use a machine screw. For anything 1/4 in. or larger under real load, specify a hex bolt and match the grade to the application.

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