Structural Bolt

Bolts · ASTM A325 bolt · A490 bolt · high strength structural bolt · heavy hex structural bolt

Definition: A structural bolt is a high-strength, heavy hex bolt manufactured to ASTM A325 or A490, used in steel-to-steel structural connections and tightened to a specified pretension.

Anatomy

Structural Bolt
Head Shank Threads Point

Governing standards: ASTM A325 · ASTM A490 · ASTM F3125

Common Sizes

InchMetricHead widthHead height
1/2-13M127/8 heavy hex5/16
3/4-10M201-1/4 heavy hex1/2
1-8M241-5/8 heavy hex5/8

Representative sizes. Full dimensional data lives in the standards listed below.

Grades & Strength

GradeMaterialTensile (psi)Marking
A325medium carbon steel, Q&T120,000A325 + manufacturer
A490alloy steel, Q&T150,000A490 + manufacturer
A325 Type 3weathering steel120,000A325 Type 3

Materials

  • Carbon steel (A325)
  • Alloy steel (A490)
  • Weathering steel (Type 3)

Pros & Cons

Pros

  • Guaranteed strength by ASTM
  • Designed for controlled pretension
  • Predictable, tested behavior

Cons

  • Must be installed per the RCSC spec
  • More expensive than a hex bolt
  • Requires hardened washers and matched nuts

Typical Uses

  • Steel frame buildings
  • Bridge connections
  • Towers and heavy structures
  • Beam-to-column splices

Alternatives & Related

  • Hex Bolt — General bolting where A325/A490 certification is not required
  • Stud Bolt — For flanged pipe connections

Where to Buy

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FAQ

A325 vs Grade 8 bolt?

A325 is a structural specification with a heavy hex head, a shorter thread length, and certified pretension behavior. SAE Grade 8 has similar tensile strength but is not interchangeable in structural steelwork.

What is a tension control (TC) bolt?

A structural bolt with a splined end that shears at the correct pretension, letting one worker tighten from one side. TC bolts meet ASTM F1852.

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