Fender Washer

Washers ยท large OD washer ยท penny washer ยท body washer

Definition: A fender washer is a flat washer with an extra-large outside diameter, made to spread load over thin or soft material and cover oversized holes.

Anatomy

Fender Washer
โ–  Bodyโ–  Hole

Governing standards: Manufacturer specified (no universal standard)

Common Sizes

InchMetricHead widthHead height
1/4M61 OD0.05
5/16M81-1/4 OD0.06
3/8M101-1/2 OD0.06

Representative sizes. Full dimensional data lives in the standards listed below.

Grades & Strength

GradeMaterialTensile (psi)Marking
Zinc steelcarbon steel, zinc-platedโ€”None
Stainless304 stainlessโ€”None

Materials

  • Zinc-plated steel
  • Stainless steel
  • Hot-dip galvanized steel

Pros & Cons

Pros

  • Spreads load over a much larger area
  • Covers oversized holes
  • Protects thin materials from tear-out

Cons

  • Thin โ€” not a structural washer
  • Flexes under very high clamp loads
  • Bulky appearance

Typical Uses

  • Sheet metal and fiberglass
  • Automotive fenders and panels
  • Oversized or slotted holes
  • Deck boards and thin wood

Alternatives & Related

Where to Buy

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FAQ

Fender washer vs flat washer?

A fender washer is simply a flat washer with a much larger outside diameter. Use it on thin or soft material where a normal washer would pull through.

When should I use a fender washer?

On sheet metal, fiberglass, plastic, or oversized holes โ€” anywhere you need to spread the clamp load over a bigger area.

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